THE OKONITE COMPANY Product Data
Section 4: Sheet 3

Okozel - Okozel® Control Cable 600 Volt Control Cable
Multiple Copper Conductors/150°C Rating
For Central Station Applications

  
A Bare, Annealed, Stranded Copper Conductors

B Okozel Insulation

C Fiberglass Fillers, as required

D Binder Tape

E Marker Tape

F Okozel Jacket


Insulation
Okozel is Okonite's trade name for ETFE Fluoropolymer, a modified Ethylene Tetrafluoroethylene. Okozel is extremely rugged with excellent resistance to cut-through and abrasion. It is chemically inert and has low permeability.Okozel is flame retardant and non-propagating, passes the IEEE 383 and UL vertical tray flame test, and is rated "non-burning" under ASTM D635. It is rated for 150°C (302°F) conductor operating temperature for continuous use and retains all useful physical properties at temperatures down to -100°F (-148°C). Okozel is a radiation resistant dielectric and meets or exceeds all requirements of IEEE Standards 383 and 323.

Specifications
Conductors:
Bare copper per ASTM B-3, stranded per ASTM B-8.

Insulation: Flame-retardant, radiation-resistant Okozel, a modified ETFE fluoropolymer per NEMA Std. HP-100.2.
Insulated conductor meets or exceeds the requirements of IEEE Std. 383, Type Test of Class M Electric Cables for Nuclear Power Generating Stations and is rated " non-burning" under ASTM D635.
Listed as Type Z or ZW.

Conductor Identification: Base colors with traces in accordance with ICEA S-73-532, Method 1. See table bellow.

Assembly: Conductors cabled together in accordance with ICEA S-73-532; with non-hygroscopic fillers as required; and a binder tape overall.

Jacket: Flame-retardant, fuel and chemical-resistant Okozel.
Cable meets or exceeds the requirements of IEEE Std. 383, Type Test of Class IE Electric Cables for Nuclear Power Generating Stations and is rated "non-burning" under ASTM D635.

Applications
Okozel control cables are recommended for use in either nuclear powered (105°C rated) or fossil fueled (90°C rated) generating stations where continuity of service in critical circuits is of primary importance. These conductors, which are rated 150°C in dry locations and 75°C in wet locations (90°C as Class 1E), permit smaller conduit use through higher ampacities and thinner insulation walls than comparable XLPE or rubber constructions.

Okozel control cables are also recommended for high ambient temperature areas up to 150°C (302°F) in industrial applications or for cold weather installations to -65°C (-85°F).

Product Features

  • Passes the Vertical Tray Flame Test requirements of UL 1581 at 70,000 Btu/hr, ICEA T-29-520 210,000 Btu/Hr., and IEEE 1202-1991.
  • Outstanding nuclear radiation resistance even when exposed to LOCA conditions.
  • 150°C continuous operating temperature, 90°C in containment area.
  • Low smoke emission.
  • Low surface friction provides easier installation.
  • Smaller and lighter diameter permits more cables per tray.
  • Cold installation temperature in excess of -65°C.
  • Exceptional abrasion resistance, will not cut or tear.
  • Chemically inert-unaffected by typical acids, bases, solvents and cleaning agents, fuels and hydraulic fluids.
  • High dielectric strength.
  • Low dielectric constant.
  • Qualified for nuclear generating stations in accordance with IEEE Stds 383 and 323.

 
1-Catalog Number
2-Conductor Size - AWG
3-Number of Conductors
4-Insulation Thickness - mils
5-Jacket Thickness - mils
6-Jacket Thickness - mm
07-Approx. O.D. - Inches
08-Approx. O.D. - mm
09-Cross-Sectional Area (sq. in.)

10-Approx. Net Weight (lbs./1000')
11-Approx. Ship Weight (lbs./1000')
12-Ampacity 150°C Dry (1)
1 2 3 4 5 6 7 8 9 10 11 12

203-76-3152
203-76-3153
203-76-3154

18 (7x)
0.82 mm2

2
3
4

15
0.38 mm2

15
15
15

0.76
0.76
0.76

0.20
0.21
0.23

5.0
5.3
5.8

0.03
0.03
0.04

28
35
45

39
40
49

18
18
14

203-76-3155
203-76-3157
203-76-3159

5
7
9

15
15
15

0.76
0.76
0.76

0.25
0.27
0.32

6.4
7.0
8.2

0.05
0.06
0.08

53
70
83

58
74
94

14
12
12

203-76-3162
203-76-3169
203-76-3187

12
19
37

15
15
20

0.76
0.76
0.89

0.37
0.43
0.60

9.3
10.9
15.2

0.10
0.15
0.28

112
166
321

123
189
345

12
12
10

203-76-3252
203-76-3253
203-76-3254

16 (7x)
1.31 mm2

2
3
4

15
0.38 mm2

15
15
15

0.76
0.76
0.76

0.22
0.24
0.26

5.6
6.0
6.6

0.04
0.04
0.05

37
48
61

42
53
66

23
23
18

203-76-3255
203-76-3257
203-76-3259

5
7
9

15
15
15

0.76
0.76
0.76

0.28
0.31
0.37

7.2
7.9
9.3

0.06
0.08
0.11

74
97
117

79
102
128

18
16
15

203-76-3262
203-76-3269
203-76-3287

12
19
37

15
20
20

0.76
0.89
0.89

0.42
0.50
0.68

10.5
12.7
17.3

0.14
0.20
0.37

158
243
459

181
266
491

16
16
12

203-76-3352
203-76-3353
203-76-3354

14 (7x)
2.08 mm2

2
3
4

15
0.38 mm2

15
15
15

0.76
0.76
0.76

0.25
0.27
0.29

6.3
6.7
7.4

0.05
0.06
0.07

53
68
87

57
73
92

29
29
23

203-76-3355
203-76-3357
203-76-3359

5
7
9

15
15
15

0.76
0.76
0.75

0.32
0.35
0.42

8.2
9.0
10.6

0.08
0.10
0.14

106
140
170

117
151
193

23
20
20

203-76-3362
203-76-3369
203-76-3387

12
19
37

20
20
25

0.89
0.89
1.27

0.48
0.57
0.79

12.3
14.5
20.1

0.18
0.26
0.49

236
354
683

259
386
738

20
20
17

203-76-3452
203-76-3453
203-76-3454

12 (7x)
3.31 mm2

2
3
4

15
0.38 mm2

15
15
15

0.76
0.76
0.76

0.28
0.30
0.34

7.2
7.7
8.5

0.06
0.07
0.09

74
98
126

79
103
137

36
36
29

203-76-3455
203-76-3457
203-76-3459

5
7
9

15
15
20

0.76
0.76
0.89

0.37
0.41
0.49

9.4
10.3
12.5

0.11
0.13
0.19

154
206
257

165
229
280

29
25
25

203-76-3462
203-76-3469
203-76-3487

12
19
37

20
20
25

0.89
0.89
1.27

0.56
0.65
0.92

14.2
16.5
23.3

0.25
0.34
0.66

347
515
1014

371
547
1069

25
25
21

203-76-3552
203-76-3553
203-76-3554

10 (7x)
5.26 mm2

2
3
4

20
0.51 mm2

15
15
15

0.76
0.76
0.76

0.36
0.38
0.42

9.1
9.7
10.7

0.10
0.11
0.14

115
154
200

127
165
223

51
51
41

203-76-3555
203-76-3557
203-76-3559
203-76-3562

5
7
9
12

15
20
20
20

0.76
0.89
0.89
0.89

0.47
0.53
0.62
0.71

11.9
13.4
15.8
18.0

0.17
0.22
0.30
0.39

245
317
405
550

267
340
437
582

41
36
36
36

203-76-3652
203-76-3653
203-76-3654

9 (7x)
6.63 mm2

2
3
4

25
0.73 mm2

15
15
20

0.76
0.76
0.89

0.40
0.43
0.49

10.2
11.0
12.4

0.13
0.15
0.19

146
195
260

169
218
283

67
67
53

203-76-3655
203-76-3657
203-76-3659
203-76-3662

5
7
9
12

20
20
20
25

0.89
0.89
0.89
1.27

0.54
0.59
0.71
0.82

13.7
15.1
17.9
20.7

0.23
0.28
0.39
0.52

320
423
514
710

346
455
546
749

53
46
46
46

Minimum Manufacturing Quantity: For non-stock items - 5000'.

Optional Shields
Longitudinal corrugated copper shield (LCS) or aluminum-nylon-polyester tape shield and drain wire are also available. Contact your local sales representative for details.

(1) Ampacities are based on Table 310-18 of the NEC for type Z conductors rated at a continuous operating temperature of 150°C (302°F) adjusted for a multi-conductor cable in raceway in free air at an ambient temperature of 40°C (104°F).

COLOR CODE

No. of
Cond.

Base
Color

Tracer
Color

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

Black
White
Red
Green
Orange
Blue
White
Red
Green
Orange
Blue
Black
Red
Green
Blue
Black
White
Orange
Blue
Red
Orange







Black
Black
Black
Black
Black
White
White
White
White
Red
Red
Red
Red
Green
Green


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