Insulation
Okonite's impregnated paper insulation consists of the finest electrical grade paper made
from coniferous wood pulp and the purest grade polybutene dielectric fluid. The paper is
manufactured to Okonite's specifications to produce the necessary mechanical and physical
properties to resist tearing and wrinkling during manufacture and subsequent handling
during installation conditions; and in addition, to assure properties of low dielectric
loss with high dielectric strength. Okonite pre-twists the sectors of 3/C cables before
taping to virtually eliminate wrinkles at the cabling machine. To maintain a smooth,
wrinkle-free precisely gapped tape insulation, Okonite carefully slits its own taping pads
into widths tailored for each conductor size and wall thickness. Most important, Okonite
has the latest taping machines with the most precise tape tension controls available
today. The impregnating fluid used is a high viscosity polybutene type, also
manufactured to Okonite specifications. Polybutene dielectric fluids are better than
natural petroleum based insulating fluids because they resist aging, have lower and more
stable power factor values and possess an inherent tackiness which resists draining.
Okonite's impregnation facilities clay-filter and degas the dielectric fluids to provide
low power factors and stable ionization levels from voltage stress.
Sheath & Jacket
Okonite's inner jacket is a ThermoPlastic Rubber (TPR) that provides mechanical protection
for the insulation and encapsulates the impregnant. The metallic sheath is comprised of
commercial bronze sheet that is folded around the cable core, TIG welded and then
corrugated. This Continuous Lightweight eXterior (C-L-X) provides an impervious barrier
protecting the cable core from the environment. The bronze C-L-X has an inherently high
fault current carrying capacity, typically eliminating the need for a separate ground
wire. Okonite's TPR outer jacket provides mechanical and corrosion protection for the
bronze sheath. The TPR material resists most chemicals, is more flexible than polyethylene
and has a low coefficient of friction which when coupled with the lighter weight of a lead
free cable greatly reduces pulling tensions.
Applications
Okonite Paper Insulated Bronze Covered cable is recommended for use in underground ducts,
direct buried and aerially when lashed to a messenger. PIBC cables are used in any circuit
that requires the highest reliability, the longest uninterrupted life and where the
greatest surge, impulse and AC dielectric strength are desired. Because of the unique
triangular shape and nested design a 3/C PIBC cable offers the added advantage of
permitting large amounts of power to be transmitted in a small diameter cable.
Although not shown as an insulation above 600 Volts in the National Electric Code, it
is readily approved by local inspectors because of its extensive safe use by utilities.
Therefore, PIBC cables can be used in industrial or commercial applications with prior
notification to and approval by the local inspector.
Specifications
Okonite PIBC cable cores are manufactured in accordance with and meet the requirements of
AEIC CS1-90 11th Edition. The inner jacket, the bronze C-L-X and the outer jacket are
manufactured to an Okonite Product Line Specification.
Product Features
Pre-twisted conductors. Polybutene impregnating fluid. 90°C continuous operating
temperature. 110°C emergency rating. 200°C short circuit rating. High impulse strength.
The core has a proven service life of over 40 years. Impervious to the environment.
Contains no lead. Lighter in weight than PILC cable. |