THE OKONITE COMPANY
Product Data
Section 2: Sheet 28
Solid Type PILC
15kV Paper Insulated Lead Covered Power Cable
Three Copper Conductors/90°C Rating
100%Insulation Level
A Conductors-Stranded Compact Sector, Pre-twisted

B Strand Screen-Carbon Black Paper Tapes

C Insulation-Impregnated Paper Tapes

D Insulation Screen-Carbon Black Paper Tape

E Shield-Copper Tape

F Fillers-Impregnated Paper

G Binder-Copper Tape

H Sheath-Copper Bearing Lead

J Jacket-Okolene (PE)

Insulation
Okonite's impregnated paper insulation consists of the finest electrical grade paper made from coniferous wood pulp and the purest grade polybutene dielectric fluid. The paper is manufactured to Okonite's specifications to produce the necessary mechanical and physical properties to resist tearing and wrinkling during manufacture and subsequent handling during installation conditions; and in addition, to assure properties of low dielectric loss with high dielectric strength. Okonite pretwists the sectors of 3/C cables before taping to virtually eliminate wrinkles at the cabling machine. To maintain a smooth, wrinkle-free precisely gapped tape insulation, Okonite carefully slits its own taping pads into widths tailored for each conductor size and wall thickness. Most important, Okonite has the latest taping machines with the most precise tape tension controls available today.

The impregnating fluids used are of medium viscosity (high viscosity optional) polybutene types, also manufactured to Okonite specifications. Polybutene dielectric fluids are better than natural petroleum based insulating fluids because they resist aging, have lower and more stable power factor values and possess an inherent tackiness which resists draining out of the paper tapes. Okonite's impregnation facilities clay-filter and degas the dielectric fluids to provide low power factors and stable ionization levels from voltage stress.

Sheath & Jacket
Okonite's copper bearing lead sheath provides an impervious barrier from the environment; in addition, it provides mechanical protection for the insulation and encapsulation of the impregnant. All lead sheaths have the inherent capacity for substantial electrical conductivity, even under short circuit conditions without requiring a separate ground. Okonite's lead sheaths are applied with a continuous lead extruder under the control of a thickness gauge for uniform wall thickness and concentricity of extrusion. The Okolene jacket provides mechanical and corrosion protection for the lead sheath and is used in most installations. (Indoor and aerial installations may not require a jacket). Okolene is a thermoplastic polyethylene material that resists most chemicals and moisture; it is unaffected by oils below 60°C and has a low coefficient of friction which aids pulling through ducts and conduits.

Applications
Okonite Paper Insulated Lead Covered 3/C cable is recommended for use in underground ducts, direct buried, and aerially when lashed to a messenger. PILC cables are used in any circuit that requires the highest reliability, the longest uninterrupted service life, and where the greatest surge, impulse and AC dielectric strength is desired. An added advantage is that a 3/C PILC cable permits the largest amount of power to be transmitted in the smallest diameter space because of its unique triangle shaped and nested design.

Although not shown as an insulation above 600 Volts in the National Electrical Code, it is readily approved for use by local inspectors because of its extensive safe use by utilities. Therefore, PlLC cables can be used in industrial or commercial applications with prior notification and approval by the local inspector.

Specifications
Okonite PILC cables are manufactured in accordance with and meet the requirements of AEIC CS1-90 11th Edition.

Product Features
Pre-twisted conductors. Polybutene impregnating fluid. 90°C continuous operating temperature. 110°C emergency rating. 200°C short circuit rating. High impulse strength. Proven service life of over 40 years. Impervious to environment.


1-Catalog Number
2-Conductor Size - AWG/kcmil
3-Conductor Size - mm2
4-Insulation Thickness - mils
5-Insulation Thickness - mm
6-Lead Thickness - mils
07-Jacket Thickness - mils
08-Cable Diameter - Inches
09-Weight - lbs./ft.
10-Ampacities Duct(1)
11-Ampacities in Air(2)
1 2 3 4 5 6 7 8 9 10 11
Concentric Round
101-63-4120 2 33.6 180 4.6 90 90 1.88 4.77 146 149
101-63-4175 1 42.4 165 4.2 90 90 1.97 4.97 167 171
Compact Round
101-63-4243 1/0 53.5 165 4.2 90 90 1.90 5.42 191 197
Compact Sector
101-63-4277 2/0 67.4 165 4.2 90 90 1.87 5.23 215 222
101-63-4335 3/0 85.0 165 4.2 90 90 1.96 5.82 245 256
101-63-4373 4/0 107.0 165 4.2 95 90 2.07 6.68 280 295
101-63-4436 250 127.0 165 4.2 95 90 2.15 7.24 307 327
101-63-4553 350 177.0 165 4.2 100 90 2.34 8.86 371 402
101-63-4544 350 177.0 165 4.2 100 90 2.34 8.86 371 402
101-63-4666 500 253.0 165 4.2 105 110 2.60 11.09 450 498
101-63-4665 500 253.0 165 4.2 105 110 2.60 11.09 450 498
101-63-4904 750 380.0 165 4.2 110 110 2.90 14.51 555 631
101-63-4986 1000 507.0 165 4.2 120 110 3.18 18.08 636 740
Authorized Stock Item. Stock Items with copper shield tapes, copper binder tape and high viscosity polybutene impregnating fluid.

Available from our Customer Service Centers.

Ampacities

(1) One circuit, 90°C conductor, RHO 90 and 20°C earth ambient temeratures, 100% load factor.

(2) One circuit or multiple circuits spaced a cable diameter or more apart, 40°C ambient air temperature, 40 to 100% load factor.

B/97050228
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